Key Specifications
- Main output
- 24V/4A or 36V/3A for magnetic powder clutch/brake
- Auxiliary outputs
- 0-5V, 0-10V, 4-20mA, -5V to +5V
- Communication
- Optional RS232 and RS485
- Control object
- Closed-loop web tension control
Tension & Winding Control
Tension Controller
The TC818 tension controller is used for constant web-tension control on unwinding and winding lines. The main output can drive magnetic powder clutches or brakes directly, with auxiliary analog outputs and communication options.
Technical Detail
The TC818 tension controller is used for roll-diameter and automatic constant-tension control systems. It supports magnetic powder clutch or brake drive outputs, auxiliary analog outputs and optional RS232/RS485 communication.
It is suitable for winding, unwinding, printing, paper converting and other lines that require stable web tension and coordinated speed control.
| TC818 | - | Main output | / | Aux. output 1 | / | Aux. output 2 | / | Communication | - | Software version |
| (1) | (2) | (3) | (4) | (5) |
| 0 | No main output |
|---|---|
| 24V | 24V / 4A output for magnetic powder clutch or brake |
| 36V | 36V / 3A output for magnetic powder clutch or brake |
| 0 | No auxiliary output |
|---|---|
| V05 | 0-5V DC voltage output |
| V10 | 0-10V DC voltage output |
| A420 | 4-20mA DC current output |
| V05PN | -5V to +5V DC voltage output |
| 0 | No communication |
|---|---|
| RS232 | RS232 communication interface |
| RS485 | RS485 communication interface |
| V1.00 | Roll-diameter tension controller |
|---|---|
| V2.00 | Full automatic tension controller |
| V3.00 and above | Full automatic and roll-diameter tension controller |
Example: TC818-36V/0/0/0-V3.00 is a V3.00 tension controller with 36V / 3A main output.
Example: TC818-24V/V05/V05/0-V4.00 is a V4.00 tension controller with 24V / 4A main output and two 0-5V auxiliary outputs.
| Input signal | Micro-displacement tension sensor: 200mV signal with 5VDC supply Strain-gauge sensor: 20mV signal with 10VDC supply Resistance signal: 0-2k ohm |
|---|---|
| Roll diameter measurement | Proximity switch or encoder, NPN output, maximum 15kHz |
| Accuracy | +/-0.2% + 1 digit |
| Sample rate | 100 ms |
| Control algorithm | PI control |
| Main output | Two channels, 24V / 4A or 36V / 3A, for driving magnetic powder clutch or brake |
| Auxiliary output | Two 0-20mA outputs, suitable for inverters or electro-pneumatic converters |
| Alarm | Relay output, normally-open contact |
| Communication | RS232 or RS485 |
| Menu language | Chinese and English |
| Dimensions | 246(W) x 154(H) x 156.5(D) mm |
| Power supply | 92-240VAC, 50/60Hz |