Back to products

Tension & Winding Control

TC818

Tension Controller

The TC818 tension controller is used for constant web-tension control on unwinding and winding lines. The main output can drive magnetic powder clutches or brakes directly, with auxiliary analog outputs and communication options.

Key Specifications

Main output
24V/4A or 36V/3A for magnetic powder clutch/brake
Auxiliary outputs
0-5V, 0-10V, 4-20mA, -5V to +5V
Communication
Optional RS232 and RS485
Control object
Closed-loop web tension control

Technical Detail

Technical Details

The TC818 tension controller is used for roll-diameter and automatic constant-tension control systems. It supports magnetic powder clutch or brake drive outputs, auxiliary analog outputs and optional RS232/RS485 communication.

It is suitable for winding, unwinding, printing, paper converting and other lines that require stable web tension and coordinated speed control.

Model Coding

TC818-Main output/Aux. output 1/Aux. output 2/Communication-Software version
(1)(2)(3)(4)(5)
(1) Main output
0No main output
24V24V / 4A output for magnetic powder clutch or brake
36V36V / 3A output for magnetic powder clutch or brake
(2)(3) Auxiliary output 1 and 2
0No auxiliary output
V050-5V DC voltage output
V100-10V DC voltage output
A4204-20mA DC current output
V05PN-5V to +5V DC voltage output
(4) Communication
0No communication
RS232RS232 communication interface
RS485RS485 communication interface
(5) Software version
V1.00Roll-diameter tension controller
V2.00Full automatic tension controller
V3.00 and aboveFull automatic and roll-diameter tension controller

Example: TC818-36V/0/0/0-V3.00 is a V3.00 tension controller with 36V / 3A main output.

Example: TC818-24V/V05/V05/0-V4.00 is a V4.00 tension controller with 24V / 4A main output and two 0-5V auxiliary outputs.

Panel Description

TC818 panel description

Dimensions

TC818 dimensions

Mounting

TC818 mounting dimensions

Wiring

TC818 electrical wiring

Specifications

Input signalMicro-displacement tension sensor: 200mV signal with 5VDC supply
Strain-gauge sensor: 20mV signal with 10VDC supply
Resistance signal: 0-2k ohm
Roll diameter measurementProximity switch or encoder, NPN output, maximum 15kHz
Accuracy+/-0.2% + 1 digit
Sample rate100 ms
Control algorithmPI control
Main outputTwo channels, 24V / 4A or 36V / 3A, for driving magnetic powder clutch or brake
Auxiliary outputTwo 0-20mA outputs, suitable for inverters or electro-pneumatic converters
AlarmRelay output, normally-open contact
CommunicationRS232 or RS485
Menu languageChinese and English
Dimensions246(W) x 154(H) x 156.5(D) mm
Power supply92-240VAC, 50/60Hz

Documents

  1. TC818 Full Automatic Tension Controller Manual V4 PDF
  2. TC818 Full Automatic Tension Controller Manual V4 (Chinese) PDF